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High-speed μm-level machining center

YZ540

It replaces the traditional screw drive and adopts a maglev linear motor drive. Through the electromagnetic effect, electrical energy is converted into linear motion, which has the processing advantages of high precision, high feed rate and high processin

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High-speed μm-level machining center-YZ540

产品概况
产品特点
产品参数
应用领域

产品概况

Three-axis fully closed-loop optical scale: It can feed back the displacement value caused by thermal deformation due to rapid displacement to the controller for compensation. With a high resolution of 0.01μm, it achieves higher precision. It features high speed, high precision, high resolution and absolute zero position.
High-precision and high-rigidity guideways: The three axes are equipped with SP-class customized wide guideways, which not only meet the requirements of ultra-precision machining but also deliver rapid thrust and high acceleration.
Ultra-precision high-speed motor spindle: It adopts an integrated structure with built-in sensors, which can monitor its vibration, temperature and machining data in real time to ensure processing efficiency.
Automatic tool changer system: The 24-tool disc-type arm magazine with pre-tool preparation function greatly reduces tool change time and improves efficiency.
Equipped with an automatic tool change door, it effectively prevents chips from entering and extends the service life of the tool magazine.
Automatic chip removal system: It is equipped with internal chip winding devices on both sides, controlled by M codes in the program, with automatic start and stop control, saving manual cleaning time.

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产品特点

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High temperature resistance

Its heat capacity is twice that of cast iron, its thermal conductivity is less than 1/20 of cast iron, and the response amplitude affected by temperature is only 1/3.

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High damping

It features excellent shock absorption and thermal stability, with a damping ratio more than 10 times that of cast iron, effectively eliminating vibration caused by high acceleration.The combination of superior damping performance and linear motors greatly improves workpiece surface quality and extends the service life of the machine.

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Anti-interference

It is not affected by external magnetic forces and features strong anti-interference capability.

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Zero backlash

Absolute high precision without mechanical contact. The driving force is generated in the air gap, which greatly improves the stable qualification rate of products.

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Zero wear

Long-term precision life. No mechanical contact during movement, greatly reducing wear of parts and components, resulting in a longer service life.

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Fast response

High sensitivity combined with grating closed-loop control achieves μm-level positioning accuracy.The linear motor drive system with feedforward control reduces tracking error by more than 200 times.Its moving parts feature excellent dynamic characteristics and sensitive response. Coupled with refined interpolation control, nanometer-level control is realized.

产品参数

Item		Unit	YZ540-H12T	YZ850-H15T
Processing range	X/Y/Z axis travel	mm	500400240	900600500
Processing range	Distance from spindle nose to worktable surface	mm	170-410	200-700
Worktable	Worktable size	mm	500*400	1000*600
	T-slot (size × spacing × number of slots)	mm	101004	181006
	Maximum load capacity (uniform weight)	Kg	100	600
High-speed spindle	Spindle type - Taper	/	HSK E40	HSK A63
	Maximum spindle speed	rpm	30,000(OT：E40-42000)	24000（OT：A100-15000）
	Spindle outer diameter / weight	mm/Kg	120/23	155/65
	Rated power	KW	7.5	20/24
	Rated torque	Nm	5	30/36
Tool magazine	Tool holder type	/	HSK E40	HSK A36
	Tool magazine type - Number of tools	/	ATC-24T	ATC-24T
	Tool change time (tool to tool)	sec	1.2	1.8
	Maximum tool weight / length	Kg/mm	5/200	5/150
	Maximum tool diameter (full tool / adjacent tool)	mm	φ60/φ120	φ60/φ100
Transmission mode	X/Y/Z axis	/	Linear motor	Linear motor + screw
Transmission mode	Z-axis counterweight method	/	High-speed counterweight cylinder
Feed rate	Maximum rapid traverse rate (X/Y/Z)	m/min	48/48/36（Factory setting：32）	36/36/28 （Factory setting：24）
Feed rate	Maximum acceleration (X/Y/Z)	G	1G（Factory setting0.7）	0.8（Factory setting0.5）
Accuracy	Full travel positioning accuracy (ISO)	mm	0.003	0.004
Accuracy	Full travel repeat positioning accuracy (ISO)	mm	0.002	0.003
Power source	Power supply	KVA	20	35
Power source	Air supply	Mpa	0.65	0.65
Others	Machine weight	Kg	5800	10500
Others	Floor space (LWH)	mm	250019002600	360026004000